Paul wrote:Thanks for all the post so far. Yes, my mistake, I actually meant 'starting' load, as stated in most powder manuals. I'm aware of the issues with loads that are too light and issues with 'funky' ignition.
I still get the sense that there is a leaning towards seeking loads at the upper end of the range. No thoughts on going under the 'starting' load?
Kind regards,
Paul
The "max" load is only what they found in their testing with their rifle (and often taken from computer modeling with no actual load testing), it is unlikely to be a max load in your rifle as well. Depending on how you load, and the dimensions of your chamber and throat, will determine where your maximum load is. FLS'ed brass gives greater pressure than brass already formed to fit the chamber. If you seat the bullet longer than specified you will have less pressure and can probably go well over somebody else's maximum, unless your bullet is seated so long as to touch the rifling, then you will have very high pressure. If you seat the bullet deeper you will also see higher pressures.
If you are chasing velocity for some reason, then you will have to keep going until you find the pressure signs yourself, to know where your maximum is. For me, I don't load anywhere close to seeing pressure signs, even when well above published data. If I need a bigger bang then I use a different chambering or I learn to get closer to my targets. I carry "enough gun" for the possibility of larger targets or longer distances, but most of the time the targets are _much_ closer, so I don't need a 4400fps load when a 2400fps one easily does the job, with significantly less recoil, blast, cost, throat erosion, and wear and tear on my neighbours and myself. I keep some full-noise loads handy in case a long-range shot becomes necessary, but the rifle is loaded with reduced loads.
Greatly reduced loads are only dangerous under quite specific situations, very small charges of very slow powders in very large cases _may_ result in SSE, or Secondary Explosion Effect, but even test labs have trouble reliably replicating it deliberately. Its randomness is the best reason to avoid the situation entirely if possible. Faster powders in smaller cases are rarely a problem.
So, to answer your question directly, if I want a low-pressure load but still with some energy, I would start around the start load, then work up or down until you find what suits you best. Because pressure builds faster as you increase the charge (as you use more powder you also reduce case volume), starting loads are generally fairly light to begin with. In a 40gn start to 46gn max spread, going from 40gn to 41gn makes little pressure increase compared to going from 45.5gn to 46gn.