by Wapiti » 02 Oct 2025, 7:05 am
This will take some attention span to get my ramblings here, but if someone who is interested gets some improvement, it's worth it.
Neck tension - it's the thing that grips the bullet in the case.
On standard everyday dies, when you size the case, it's sized a fair bit unnecessarily undersized, to allow for so many different brands of cases that can all have different neck thicknesses of brass and hardness levels. Then on the upstroke of the handle, an "expander ball" is dragged through the case to open them all up to a consistent inner diameter.
Two things wrong with this, if not more than messy neck lubing:
The inner diameter is not consistent, or even central to the case centreline because of the difference in individual case neck thickness on one side, and brass tension from working the brass a few times. "Springback" and therefore grip tension, will vary between cases even in the same lot, number of times fired etc.
2nd big one is that because the case is a sloppy fit in the standard die, and it can be anywhere in the shellholder in/out, that when you pull the shell back out through the expander ball, the case is always pulled out of straight from the neck.
Easily test this by getting a good ground steel V-Block from ebay and a dial indicator, or even a Hornady bullet run-out set, and spin the loaded round in the Vee with the pointer on the end of the seated bullet and watch the dial spin.
This run-out causes the bullet to hit the rifling on that angle and continue out of the barrel with that inherent wobble, spinning not on it's centreline. That opens up your groups, ever wondered about those strange "fliers"?
Set aside those rounds that are really out of straight and shoot them as a test... watch how they throw a big group.
I use Redding Competition Bushing Dies for all my reloading, have for 15 years or more.
The neck die uses interchangeable carbide inserts to size the neck down to exactly where you want it, and the dies have a spring-loaded chamber in them that is chambered exactly like your rifle's chamber - it completely supports the case in a straight line into the die, there is no expander ball to pull the case through and drag it off-line, and you don't use any lube. The amount you size down the neck to is adjustable via a micrometer dial on top.
The full-length die does not size the neck, only the body from the shoulder down, allowing you to set your neck tension using the die above in a separate step.
The bullet seating die has the chamber in it also, guiding the case into the bullet exactly straight, the depth of which is adjustable via a micrometer on top, easily changeable to whatever thous of depth you are experimenting with.
How you measure what neck tension you desire to get a consistent result:
Keep all your cases together in batches of how-many-times-fired and don't mix them up - each time fired and resized works the brass changes the hardness and we need it as consistent as possible.
Measure a loaded cartridge at the neck with a micrometer at a few points around the neck.
1. Take that measurement (for example in this case, a 300WM loaded with 178gn bullet I want to try). It measures .3380" average. Some spots .3385, some 3380. Pick the lowest dimension.
Consistency in this dimension can be made exact by cleaning up the necks - turning them - but this is completely unnecessary from my testing over all the years. Ignore it is my advice. Main thing is the bullet grip is totally consistent, and the cartridge loaded is completely straight so the bullet is presented into the rifling exactly on centreline.
2. Take that dimension of .3380 and deduct the grip or tension you want, in my case I'll pick 3 thou or .003". So the dimension is .335"
I will pick a carbide neck insert marked .335 and set it into the neck die and size the case.
This gives us a "number" that we can repeat each round we load, and this number is a grip or interference fit on the bullet of .003" grip, or spring, holding the projectiles in my loaded rounds as close to exactly the same each cartridge.
The recommendation for target bullets is .002" interference fit; you can experiment. Hunting rounds I like .003, grip more because when ramming a cartridge into the chamber, or a semi-auto, they get a hard time going in.
3. Remember, having every cartridge exactly straight so the bullet does not wobble off it's centreline even slightly, and the neck gripping the bullet the same to allow ignition of the powder charge to happen exactly the same pressure wave each time, makes for consistency at the target.
4. Put cartridges loaded in this way in your "Vee" block and see the improvement! And on your target.
Benchrest shooters use very simple "inline dies" to do the same thing, made exactly to their case neck thickness and brass used. The dies I use above are infinitely adjustable to use anything to get the same results. You won't catch benchresters using standard dies.
Some people would say, this is all BS and unnecessary, well fair enough. Once you have done this and seen the improvements, you will decide for yourself.
It takes no more trouble, and from the results I get I will not go back.
To those out there using these dies, if I've missed something, feel free to correct me here.
Regards G,
AKA Dr. Doolittle